We all know what reduction firing is, right? Or do we? The science of what happens in a reduction kiln and the resulting color palette might not be exactly what you think it is.
When I read Ryan Coppage’s article on reduction firing in the March 2016 issue of Ceramics Monthly, I realized that I didn’t have the definition exactly right. So I thought I would share an excerpt from the article in today’s post. After all, really understanding what’s happening in the kiln can only lead to better results! - Jennifer Harnetty, editor.
Defining Reduction Firing to Help Improve Firing Outcomes
by Ryan Coppage
The Reduction Firing Process
Almost as a standard, the process of “reduction” is described with some degree of equivocation no matter where you go or in which ceramic setting you work. Most pottery professionals don’t like to describe it, especially to a persnickety chemist. These descriptions vary from place to place, but the process of reduction is most commonly communicated as “reducing the amount of oxygen in a kiln,” such that the flame/fuel searches for more oxygen and will pull said oxygen out of clay bodies, etc. While this is absolutely parallel and incidental to reduction taking place, that phenomenon is not reduction and is not responsible for the vibrant, beautiful colors that are synonymous with the firing method.
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Reduction is the process of electrons being donated to a metal/element/surface through some set of reactions, while another component in the same set of reactions is oxidized (electrons lost). This is your defined set of oxidation and reduction parameters. In a gas kiln, albeit natural gas or propane, you are using some set of hydrocarbons and oxygen. Your reaction breaks down to the following for an oxidation firing using propane:
C3H8 + 5 O2 4 H2O + 3 CO2
With access to enough oxygen to efficiently burn your fuel, you are almost exclusively producing water vapor and CO2, which will cause oxidation of your ceramic surfaces. This is the clean-burning, efficient, blue flame, which is why easy temperature gains are synonymous with oxidation atmospheres. Upon limiting the amount of oxygen access to the inside of your kiln via vents, flue control, or passive dampers, you are no longer producing purely CO2 from your fuel; you are now producing carbon monoxide (CO) and carbon black in the form of soot and char (C:H compounds in the ratio of 8:1 or so). Your flame is bright orange (1A) and you can see smoke and soot often rolling up and out of the kiln. Conversely, a fully oxidative flame is bright blue (1D), with transitionary flame compositions between the two (1B, 1C). CO and soot both deliver electrons to the surface of your pottery in the kiln. CO reacts with oxygen at the surface and forms CO2, leaving electrons behind. Soot will flow and adhere to the surface of whatever it touches in the kiln as incredibly small, free-radical black carbon particulate. As small carbon particulates build up on pottery surfaces, they begin to aggregate as soot and oxidize, causing a small flow of electrons into the ceramic surfaces. These processes result in the metals in your glazes gaining electrons, which means the net charge or oxidation state is reduced. Potters take advantage of this atmosphere for reducing oxidation states of metal colorants, soot production in carbon trapping, and more specialized glaze effects via soaking.
For more interesting gas firing information, download your free copy of Gas Kiln Design and Firing Integrating Material and Energy Efficiency into Gas Fired Kiln Plans.