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Pots stuck to shelves

#1 User is offline   nancylee Icon

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Posted 22 August 2012 - 07:45 AM

Drats! I mixed two glazes for the first time ever yesterday, hobbit blue and blue snowflake. These are my favorites at my pottery class, and we don't have class until October, so I bought them dry, followed directions, and mixed them. I dipped my stuff, as we always do, and when I opened my kiln this morning, everything bigger than a mug was stuck! How do I get them off? I know I have to grind the shelves clean, but first, I need to remove the pottery!

Another newbie mistake. Sigh. I cleaned the bottoms really well, but only left about 1/4 inch of running room. They say mistakes are the best Teacher; well, I sure am learning a lot!

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Nancy
Northern Woods Pottery
www.northernwoodsstudio.blogspot.com
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#2 User is offline   Marcia Selsor Icon

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Posted 22 August 2012 - 08:13 AM

View Postnancylee, on 22 August 2012 - 06:45 AM, said:

Drats! I mixed two glazes for the first time ever yesterday, hobbit blue and blue snowflake. These are my favorites at my pottery class, and we don't have class until October, so I bought them dry, followed directions, and mixed them. I dipped my stuff, as we always do, and when I opened my kiln this morning, everything bigger than a mug was stuck! How do I get them off? I know I have to grind the shelves clean, but first, I need to remove the pottery!

Another newbie mistake. Sigh. I cleaned the bottoms really well, but only left about 1/4 inch of running room. They say mistakes are the best Teacher; well, I sure am learning a lot!

My link


Could your kiln have fired hotter than the one at school? Did you use a witness cone? to remove, I'd use a dremel with a diamond cutting blade and gentle go around each piece...unless they can pop off because you used kiln wash on the shelves.
Always wear safety goggles when using grinding equipment and a dust mask.
Marcia
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#3 User is offline   sawing Icon

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Posted 22 August 2012 - 08:31 AM

Oh no! I have seen the studio techs at my school use a chisel and hammer if a piece is really stuck. It almost always damages the shelves, though. :( Now I am even more paranoid about running my first glaze fire tomorrow!
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#4 User is offline   nancylee Icon

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Posted 22 August 2012 - 08:32 AM

Hi,
I didn't use witness cones because I was thinking this fancy new computerized kiln would work, unlike the 30 year old one I was learning on at home! I will need to get some. Thanks,
Nancy
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Northern Woods Pottery
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#5 User is offline   JBaymore Icon

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Posted 22 August 2012 - 09:24 AM

As marcia said, diamond wheel in either a body grinder or a germel (if the mess is lighter). Work around the bottom from all sides.

best,

..................john
John Baymore
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#6 User is offline   neilestrick Icon

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Posted 22 August 2012 - 10:16 AM

View Postnancylee, on 22 August 2012 - 06:45 AM, said:

I know I have to grind the shelves clean, but first, I need to remove the pottery!


As I always tell my students: If you stick a pot to my shelves, it comes off with a hammer. And in Pot vs. Hammer, Hammer always wins!
Neil Estrick
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Owner, Neil Estrick Gallery, LLC
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#7 User is offline   TJR Icon

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Posted 22 August 2012 - 12:30 PM

View Postnancylee, on 22 August 2012 - 07:45 AM, said:

Drats! I mixed two glazes for the first time ever yesterday, hobbit blue and blue snowflake. These are my favorites at my pottery class, and we don't have class until October, so I bought them dry, followed directions, and mixed them. I dipped my stuff, as we always do, and when I opened my kiln this morning, everything bigger than a mug was stuck! How do I get them off? I know I have to grind the shelves clean, but first, I need to remove the pottery!

Another newbie mistake. Sigh. I cleaned the bottoms really well, but only left about 1/4 inch of running room. They say mistakes are the best Teacher; well, I sure am learning a lot!

My link


Nancy-Lee;
You can try a one inch wide putty knife and hammer to gently tap them off. [SLIDE UNDERNEATH THE PIECE]I use a steel table knife cut off to one inch of blade as a chisel.DO NOT FORGET TO WEAR GOGGLES TO PROTECT YOUR EYES. YOU AREDEALING WITH GLASS HERE!Do not run your fingers over the shelf. I only did that once, Cut myself really good.
Sorry about your trials. We all have done it.TJR.:(
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#8 User is offline   perkolator Icon

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Posted 22 August 2012 - 03:24 PM

small size cold chisel and a tiny hammer to gently help break the piece loose is what i'd try.
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#9 User is offline   Marcia Selsor Icon

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Posted 22 August 2012 - 03:49 PM

It also helps to put the shelf on a bag of dry clay when chiseling to absorb the shock. I have chiseled a few shelves after decades of teaching.
Nancylee's pots don't look too bad. The glaze is not puddled visibly. I thing a gentle scoring with a thin diamond blade on a dremel would do the trick. It there were puddles, a chisel would be needed.


Marcia
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#10 User is offline   JBaymore Icon

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Posted 22 August 2012 - 03:57 PM

The reason for suggesting cutting the glass at the bottom instead of chipping is to minimize the vibrational shocks to the shelves. If a gentle tap or two with a chisel does not work...... sacrifice the pots not the life of the shelves.

best,

.......................john
John Baymore
Immediate Past President; Potters Council
Professor of Ceramics; New Hampshire Insitute of Art

http://www.JohnBaymore.com
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#11 User is offline   nancylee Icon

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Posted 22 August 2012 - 05:30 PM

Thank you all for your help with my sad and careless mistake. Now I know why you all say to do test pieces. I figured that since I use these glazes every week at my teacher's, they were the same, but obviously I did something different when I mixed them. Maybe I should stick to umderglazes and clear glazes painted over them! Sparingly!
Thanks,
Nancy
Nancy
Northern Woods Pottery
www.northernwoodsstudio.blogspot.com
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#12 User is offline   nancylee Icon

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Posted 22 August 2012 - 05:32 PM

One more question please? How often do you have to apply kiln wash? I did it a while back and then lost it in our move. Thanks,
Nancy
Nancy
Northern Woods Pottery
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#13 User is offline   Marcia Selsor Icon

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Posted 23 August 2012 - 12:18 PM

I apply kiln wash as needed. On new shelves I apply thinly and apply several coats. I scrape drips off the edges so they won 't drop onto glaze accidentally.
Marcia
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#14 User is offline   Marcia Selsor Icon

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Posted 23 August 2012 - 12:23 PM

I apply kiln wash as needed. On new shelves I apply thinly and apply several coats. I scrape drips off the edges so they won 't
drop onto glaze accidentally.
Marcia
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#15 User is offline   nancylee Icon

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Posted 26 August 2012 - 02:47 PM

Thanks, Marcia. We had to really chip to get the pots off, and now my shelves have gouges in them! Can I used the bottom of them instead if I put kiln wash on it? Thanks,
Nancy
Nancy
Northern Woods Pottery
www.northernwoodsstudio.blogspot.com
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