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Is there something called "clay maturation" Recycle and enhance

#1 User is offline   Nelly Icon

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Posted 10 June 2012 - 12:04 PM

Dear All,

I have a bucket of scraps. I want to not only recycle but I want my body even better than before. Some suggest "mother vinegar" to assist in what I think is called "clay maturation." Does anyone have any other tips.

I remember once in my old studio, someone opened a bag of old clay and it just reeked. She said 'not to worry, that is mold and mold is a good thing--it makes it better to throw."

Does anyone have any thoughts on this and is there such a thing as "maturation." Can clay, like wine, get better with age??

Nelly
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#2 User is offline   ratdog Icon

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Posted 10 June 2012 - 07:14 PM

View PostNelly, on 10 June 2012 - 12:04 PM, said:

Dear All,

I have a bucket of scraps. I want to not only recycle but I want my body even better than before. Some suggest "mother vinegar" to assist in what I think is called "clay maturation." Does anyone have any other tips.

I remember once in my old studio, someone opened a bag of old clay and it just reeked. She said 'not to worry, that is mold and mold is a good thing--it makes it better to throw."

Does anyone have any thoughts on this and is there such a thing as "maturation." Can clay, like wine, get better with age??

Nelly


I notice if I dig clay an process it that when it's hanging in canvas the clear water drips out and the clay stays behind.

Nothing special but

If I put a bucket under it and keep the water .....in three to five days I get this wonderfull clear fungus that forms on top of the water.

Now what's special is that two inch thick gel will slick up a tods but on a assfault road so well he can make a mile a second.

Hope this entertains and helps at the same time


Two fur rat dog
Out
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#3 User is offline   bciskepottery Icon

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Posted 10 June 2012 - 09:56 PM

Can clay, like wine, get better with age? Clay is actually better than wine. That bottle of wine will, at some point in time, sour; clay, however, will only get better with age. And, while working in clay can be as intoxicating as drinking wine, you don't wake up with a hangover. I believe adding vinegar to your recycled scraps may restore some plasticity to the clay body. Aging does mature clay . . . I'm sure you've gotten a bag of clay that the manufacturer seemed to have made the day before . . . very soft, wet, and impossible to throw . . . and had to put it aside to "age". Some pottery centers would make clay for the next generation of potters and bury it so it would be properly aged and mature.
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#4 User is offline   yedrow Icon

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Posted 10 June 2012 - 11:01 PM

Someone told me once that in Japan the grandfather used to make and age porcelain clay for the grandson. I don't know if that is true or not, but it's a nice story.
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#5 User is offline   Nelly Icon

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Posted 10 June 2012 - 11:08 PM

View Postbciskepottery, on 10 June 2012 - 09:56 PM, said:

Can clay, like wine, get better with age? Clay is actually better than wine. That bottle of wine will, at some point in time, sour; clay, however, will only get better with age. And, while working in clay can be as intoxicating as drinking wine, you don't wake up with a hangover. I believe adding vinegar to your recycled scraps may restore some plasticity to the clay body. Aging does mature clay . . . I'm sure you've gotten a bag of clay that the manufacturer seemed to have made the day before . . . very soft, wet, and impossible to throw . . . and had to put it aside to "age". Some pottery centers would make clay for the next generation of potters and bury it so it would be properly aged and mature.


That is interesting. What you are saying is that some clay sources will actually hide or bury clay for future generations. I am sure you are referring not to our current manufactured clay but more likely primitive sources. And yes, I have had that experience with one clay body that I find really greasy. I have a love/hate relationship with it. I love the final color in terms of the clay's final firing but it is so hard to work with. Even trimming is an issue. Sometimes I have to trim in short spurts. It is that fragile. I have a bag of it right now, it has been sitting for almost a year with me just adding some water through poked holes in the bag. Hopefully, it will throw better this time with this long time lapse. Thank you for this information. Very interesting how there is a maturing process to clay. I thought so.

Nelly
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#6 User is offline   ratdog Icon

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Posted 11 June 2012 - 08:46 AM

View PostNelly, on 10 June 2012 - 11:08 PM, said:

View Postbciskepottery, on 10 June 2012 - 09:56 PM, said:

Can clay, like wine, get better with age? Clay is actually better than wine. That bottle of wine will, at some point in time, sour; clay, however, will only get better with age. And, while working in clay can be as intoxicating as drinking wine, you don't wake up with a hangover. I believe adding vinegar to your recycled scraps may restore some plasticity to the clay body. Aging does mature clay . . . I'm sure you've gotten a bag of clay that the manufacturer seemed to have made the day before . . . very soft, wet, and impossible to throw . . . and had to put it aside to "age". Some pottery centers would make clay for the next generation of potters and bury it so it would be properly aged and mature.


That is interesting. What you are saying is that some clay sources will actually hide or bury clay for future generations. I am sure you are referring not to our current manufactured clay but more likely primitive sources. And yes, I have had that experience with one clay body that I find really greasy. I have a love/hate relationship with it. I love the final color in terms of the clay's final firing but it is so hard to work with. Even trimming is an issue. Sometimes I have to trim in short spurts. It is that fragile. I have a bag of it right now, it has been sitting for almost a year with me just adding some water through poked holes in the bag. Hopefully, it will throw better this time with this long time lapse. Thank you for this information. Very interesting how there is a maturing process to clay. I thought so.

Nelly


When I store clay it is in a air tight water tight container.
Water is very important to the microcosm of life. Oxygen not so much.
If the water leaves so does the life.
If u have to rehydrate its not stored right.
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#7 User is offline   TJR Icon

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Posted 11 June 2012 - 09:52 AM

View PostNelly, on 10 June 2012 - 11:08 PM, said:

View Postbciskepottery, on 10 June 2012 - 09:56 PM, said:

Can clay, like wine, get better with age? Clay is actually better than wine. That bottle of wine will, at some point in time, sour; clay, however, will only get better with age. And, while working in clay can be as intoxicating as drinking wine, you don't wake up with a hangover. I believe adding vinegar to your recycled scraps may restore some plasticity to the clay body. Aging does mature clay . . . I'm sure you've gotten a bag of clay that the manufacturer seemed to have made the day before . . . very soft, wet, and impossible to throw . . . and had to put it aside to "age". Some pottery centers would make clay for the next generation of potters and bury it so it would be properly aged and mature.


That is interesting. What you are saying is that some clay sources will actually hide or bury clay for future generations. I am sure you are referring not to our current manufactured clay but more likely primitive sources. And yes, I have had that experience with one clay body that I find really greasy. I have a love/hate relationship with it. I love the final color in terms of the clay's final firing but it is so hard to work with. Even trimming is an issue. Sometimes I have to trim in short spurts. It is that fragile. I have a bag of it right now, it has been sitting for almost a year with me just adding some water through poked holes in the bag. Hopefully, it will throw better this time with this long time lapse. Thank you for this information. Very interesting how there is a maturing process to clay. I thought so.

Nelly

Nelly;
You spelled colour wrong. Stay true to your country. Don't let these Americans take over your culture. [kidding!]
TJR.
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#8 User is offline   TJR Icon

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Posted 11 June 2012 - 10:03 AM

Nelly;
As Ratdog referred to.. the trick with processing clay is in the water content. I save all my throwing water and trimmings in a slop bucket. It's important that all fine particles from throwing are retained.
2. Place your scraps on a plaster batt that has been covered loosely with a sheet of canvas.
3. On the second day, flip the entire clay pile over using the canvas sheet. Go away.
4.Third day, take your clay and place it in a used clay bag-the thick bags you get from clay suppliers. Tie with a wire twist tie, also supplied from clay supplier.
5. Place a second bag over the first, but covering the opening , so that you have a complete seal. Let sit for a couple of weeks, after also tying this bag with a second twist tie.
6.When you open your clay you will find that the moisture content is consistent throughout and you will hardly have to wedge at all.

Yes, the Chinese do store clay for the next generation, in caves and underground.
TJR.
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#9 User is offline   Nelly Icon

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Posted 11 June 2012 - 10:35 AM

View PostTJR, on 11 June 2012 - 10:03 AM, said:

Nelly;
As Ratdog referred to.. the trick with processing clay is in the water content. I save all my throwing water and trimmings in a slop bucket. It's important that all fine particles from throwing are retained.
2. Place your scraps on a plaster batt that has been covered loosely with a sheet of canvas.
3. On the second day, flip the entire clay pile over using the canvas sheet. Go away.
4.Third day, take your clay and place it in a used clay bag-the thick bags you get from clay suppliers. Tie with a wire twist tie, also supplied from clay supplier.
5. Place a second bag over the first, but covering the opening , so that you have a complete seal. Let sit for a couple of weeks, after also tying this bag with a second twist tie.
6.When you open your clay you will find that the moisture content is consistent throughout and you will hardly have to wedge at all.

Yes, the Chinese do store clay for the next generation, in caves and underground.
TJR.


Dear All,

What I have been doing at this point in my recycling is:

1. Save all my scraps (throwing water and pieces that I don't like or have not been bisqued) I usually like them to be 100% dry before I throw them in a scrap bucket (which is a kitty litter contrainer).

2. After a few weeks when the scrap bucket is filled, I put in my water. I let it sit for about a week again.

3. I then drain off excess water from the mixture of the scraps that are now of a pudding consistency.

4. I pour this slop into a pillow case and put it on some papers on my granite table and flip it frequently. It is usually good to go in a few days at the most.

Sometimes, I do put vinegar into the slop before mixing it.

As for my bagged clay that I have poked holes into--that is a function of my renovations. I have never had a bag go dry--ever. But with all these reno's my clay just got away from me. The good thing is that it is moist and workable.

But yeah, you are 100% right. If you don't store it right, it dries out.

I guess my question was is there anything beyond vinegar that I can add to increase mold? Do any of you have any secret mold growing tips that I do not know?? Do I need mold for increased plasticity. Is this a myth that mold makes for better throwing body?

I remember working as an apprentice for a local potter in Toronto. He also ran classes. He let me use all the scrap clay. Know I would scrounge through these big heaps of clay on the floor that he kept and would recycle this clay. It would not be unusual for me to find sponges and things with circles around them where I am guessing mold was growing. In retrospect, it is a wonder I didn't get some kind of bug from this heap.

Anyway, what have I learned. Water and proper storage. Fundamental.

Thank you to all who responded. I really appreciate this forum. It has helped me immensely.

Nelly
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#10 User is offline   Chris Campbell Icon

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Posted 11 June 2012 - 11:06 AM

I have to write this ...
The clay you spend your time recycling is the MOST EXPENSIVE clay you will ever use. Using your high priced time to process clay instead of making pots ramps up the costs ... It does not save you money. It wastes your talented time.

Before you object, consider this.
There is nothing in your studio that costs more than your time. Our raw materials are (pardon the pun ) dirt cheap.
You are the talent. If you are not making work, no work is being made. If no work is being made, no income is being generated.
So you have to start putting a dollar value on your time and make valid decisions on how best these $$ hours should be spent.
$pending days recreating a material that costs pennies a pound is not a good way. $pending days trying to make the product as good as the one you can easily purchase from companies who do actual quality control and consistency testing is not the best use of your time or your body.
Yes, all this hauling and lifting is not easy on a body you are going to need for many years in order to make your living.
Chris Campbell
Contemporary Fine Colored Porcelain
www.ccpottery.com

"My Artwork would not exist without a thriving global pottery community.
In the isolation of a studio, an artist can begin to feel like an island, but in truth
we are all part of archipelagoes; chains of islands loosely connected by a stream
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#11 User is offline   ratdog Icon

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Posted 11 June 2012 - 07:21 PM

View PostChris Campbell, on 11 June 2012 - 11:06 AM, said:

I have to write this ...
The clay you spend your time recycling is the MOST EXPENSIVE clay you will ever use. Using your high priced time to process clay instead of making pots ramps up the costs ... It does not save you money. It wastes your talented time.

Before you object, consider this.
There is nothing in your studio that costs more than your time. Our raw materials are (pardon the pun ) dirt cheap.
You are the talent. If you are not making work, no work is being made. If no work is being made, no income is being generated.
So you have to start putting a dollar value on your time and make valid decisions on how best these $$ hours should be spent.
$pending days recreating a material that costs pennies a pound is not a good way. $pending days trying to make the product as good as the one you can easily purchase from companies who do actual quality control and consistency testing is not the best use of your time or your body.
Yes, all this hauling and lifting is not easy on a body you are going to need for many years in order to make your living.


Good points but


We're do u throw ur old clay I and others might want it.

Now back to the questions

As I stated get som natural occurring clay and do the same pillow case thing but save the water.

A gel will grow.......it will help your clay.

A bear from the fridg will speed it up.

Some urin with amonia will help too. Old school

Vinager too.

An water from a river not a clear creek but river.......notic all the flood damage houses on news an the mold growing in walls

Rain water


A I'm done sorry carried away
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#12 User is offline   Nelly Icon

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Posted 11 June 2012 - 07:35 PM

View Postratdog, on 11 June 2012 - 07:21 PM, said:

View PostChris Campbell, on 11 June 2012 - 11:06 AM, said:

I have to write this ...
The clay you spend your time recycling is the MOST EXPENSIVE clay you will ever use. Using your high priced time to process clay instead of making pots ramps up the costs ... It does not save you money. It wastes your talented time.

Before you object, consider this.
There is nothing in your studio that costs more than your time. Our raw materials are (pardon the pun ) dirt cheap.
You are the talent. If you are not making work, no work is being made. If no work is being made, no income is being generated.
So you have to start putting a dollar value on your time and make valid decisions on how best these $ hours should be spent.
$pending days recreating a material that costs pennies a pound is not a good way. $pending days trying to make the product as good as the one you can easily purchase from companies who do actual quality control and consistency testing is not the best use of your time or your body.
Yes, all this hauling and lifting is not easy on a body you are going to need for many years in order to make your living.


Good points but


We're do u throw ur old clay I and others might want it.

Now back to the questions

As I stated get som natural occurring clay and do the same pillow case thing but save the water.

A gel will grow.......it will help your clay.

A bear from the fridg will speed it up.

Some urin with amonia will help too. Old school

Vinager too.

An water from a river not a clear creek but river.......notic all the flood damage houses on news an the mold growing in walls

Rain water


A I'm done sorry carried away


No, this is exactly what I am looking for in terms of the answers. I have heard about urine. Never heard about beer. I am guessing you are saying beer and not bear. I do have rain water in a barrel. Have you had experience with it improving throwing?

Nelly

BTW-it is okay to bring up the comments about not saving scraps. I have heard a lot of professional potters simply do not have this time. I am not professional. I am just a happy hobby potter. I save it for no particular reason except that that was what I was taught to do so long ago. Thank you for the advice though. Perhaps when I get going this summer, I will take your advice on just using the clay straight-up. I am off now for three months so plan to really get going in the studio. Thank you all for your comments.

Nelly
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#13 User is offline   ratdog Icon

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Posted 11 June 2012 - 07:48 PM

Ya I can't spell
Beer
Take a look at equaraum start ups
Bacteria eats da amonia an turns it to something else then a nother one turns it to something else again.
So it Stan's to reason them pet stores got a liquid that speeds this up
Anything u can do to get the platelets separated and dem Bugs are efficient.

Natural clay water will have all u really need in it but if the clay is so bad then add what u can.
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#14 User is offline   Surubee Icon

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Posted 11 June 2012 - 09:52 PM

If you have some clay that's already got some mold growing on it, you can pinch off a bit and put it into the bags of your newer clay to help inoculate it so that it will 'age' faster.
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#15 User is offline   TJR Icon

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Posted 11 June 2012 - 10:05 PM

Nelly;
Chris has some valid points about time spent processing clay.
I process my scraps all the time and never have piles of dry clay sitting around taking up valuable space which you are heating and paying rent on.
Reason 1. I like the clay better if I process it. I am a thrower, and I find the clay from the box gets really hard very quickly.
Reason 2. As I was trying to explain above, it takes very little time for me to do it.
Not everyone works like I do. I know lots of potters who toss their trimmings.Those bone dry trimmings slake down into the best clay.
To each his own, I guess.
If the clay is aged well. it will develop black mold. You don't have to put additives. It will do it on it's owm.
TJR.
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#16 User is offline   Nelly Icon

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Posted 11 June 2012 - 10:11 PM

View PostSurubee, on 11 June 2012 - 09:52 PM, said:

If you have some clay that's already got some mold growing on it, you can pinch off a bit and put it into the bags of your newer clay to help inoculate it so that it will 'age' faster.


That's a great idea. I am pretty sure when I open these bags there will be tell tale signs of mold. I think these signs are rings in the clay and a distinct strong odor. Good point. This I can do as well.

Nelly
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#17 User is offline   Lucille Oka Icon

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Posted 12 June 2012 - 07:39 AM

One sure way to get the mold going is to use natural sponges for throwing and cleaning ware. Use cellulose sponges for clean up; and cotton towels for wiping off your hands. Rinse them in your clay throwing water. Use that water for recycling dried trimmings. Wedge it up and place the wedged clay in a plastic bag. You will have a colony in a few days.

I recommend using the clay up as soon as possible unless you don’t mind the smell of ‘rotten eggs’ and seeing the discoloration of your clay. If you continue that system you will never be without a ‘starter colony’.

Yes I recycle after every work session. I waste no clay.




INRI
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#18 User is offline   Chris Campbell Icon

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Posted 12 June 2012 - 10:43 AM

Rat dog ... For those like you who dig their own clay, it makes total sense to recycle and use it all. When you consider the amount of time it takes you to dig it, clean it and process it ... You would be crazy to waste a speck of it once it is smooth and ready to go. After all, if you want more you have a lot of heavy work to do ... Can't just pick up the phone and order it. :)
I use almost 100% of mine because of the time, money and labor involved in custom coloring it. When it gets to a point of ugh! ugly color I turn it into black slip which I always need a lot of.
Chris Campbell
Contemporary Fine Colored Porcelain
www.ccpottery.com

"My Artwork would not exist without a thriving global pottery community.
In the isolation of a studio, an artist can begin to feel like an island, but in truth
we are all part of archipelagoes; chains of islands loosely connected by a stream
of information that enhances our Artwork.”
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#19 User is offline   Nelly Icon

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Posted 12 June 2012 - 11:12 AM

View PostChris Campbell, on 12 June 2012 - 10:43 AM, said:

Rat dog ... For those like you who dig their own clay, it makes total sense to recycle and use it all. When you consider the amount of time it takes you to dig it, clean it and process it ... You would be crazy to waste a speck of it once it is smooth and ready to go. After all, if you want more you have a lot of heavy work to do ... Can't just pick up the phone and order it. :)
I use almost 100% of mine because of the time, money and labor involved in custom coloring it. When it gets to a point of ugh! ugly color I turn it into black slip which I always need a lot of.



Dear All,

I was just thinking about why I rarely smell that odor you suggest comes in a slop bucket not changed frequently. I was just in my studio and it dawned on me that: 1) I do not use elephant ear sponges or natural sponges in my throwing process (I have them but I just don't use them) and 2) after being a member of a cooperative or taking classes for so long I have learned to always clean up behind myself. Thus, an individual slop bucket on my wheel sitting for a few days has never been an option. It is now. So these too are points well taken.

Nelly
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#20 User is offline   neilestrick Icon

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Posted 12 June 2012 - 04:43 PM

View Postbciskepottery, on 10 June 2012 - 08:56 PM, said:

. . . I'm sure you've gotten a bag of clay that the manufacturer seemed to have made the day before . . . very soft, wet, and impossible to throw . . . and had to put it aside to "age".


For a clay to work it's best, each particle must be surrounded by water. The mold and such helps compensate for the lack of plasticity caused by the tiny air pockets. Think of tiny strings of mold strung through the clay, binding the particles together. Letting clay age is not only for building up organic matter that helps bind particles together, but to let the water thoroughly wet the clay, working into every crevice between the clay particles. This takes a long time when left to nature. De-Airing pugmills do this instantly. A good commercial de-aired clay will not need to be aged. The de-airing has a far greater affect on the workability of the clay than the mold does. If it was too wet and unworkable when you bought it, it's because they put in too much water. If the vacuum on their pug mill wasn't working, the clay would not be too soft or wet, just full of tiny air bubbles. Letting it sit for a while lets it dry out a little bit.

As for recycling, it's a waste of time for anyone trying to profit from making pots. Your time at the wheel is worth far more than the cost of the recycled clay.

If you do recycle, I recommend keeping a big ol' slop bucket that's nice and wet. You'll be growing plenty of mold in that sludgy environment, and your clay particles will be well wetted. When you dry it out and wedge it, great clay.
Neil Estrick
Kiln Repair Tech
L&L Distributor
Owner, Neil Estrick Gallery, LLC
www.neilestrickgallery.com

neil@neilestrickgallery.com
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