Posted 20 February 2012 - 05:22 PM
I am not sure what you are trying to accomplish and the kind of a mold you are planning. If you are going to use slip in the mold or moist clay pressed into it. This I don’t understand. You can construct your sculpture in sections however assuring even thickness all around. All porcelain bodies are ‘special’ in that, even your best most careful construction can lead to cracks. It is the nature of the material especially when it is sculpted and ‘fussed’ over. The cracks may not show up until after the firing.
I can’t really tell you how thick the walls should be without knowing what you are doing and how big you are doing it. Rule of thumb for stability, 'the larger the work the thicker the construction'.
If you have never used low fire porcelain before I suggest trying it out. Sculpt some small objects, sculpt some large objects, apply additions and see what you get; make some thick and make some thin walled pieces. Do a smaller model of your design and study it before and after firing. You will then have a better understanding of the clay body that you will be using for your larger work.
Finally, I hope you will be using a mortar to attach the finished piece to the roof. I don’t know where you are planning to install the work, but be mindful of the heavy winds we encounter all around the world.
I hope this helps.
INRI